Support filter sheets used for diatomaceous earth precoat filtration in plate and frame filter presses

Support Filter Sheets for Precoat Filtration | Diatomaceous Earth Support Media

Cellulose fiber matrix / 400 × 400 mm
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Support filter sheets used for diatomaceous earth precoat filtration in plate and frame filter presses

Support Filter Sheets for Precoat Filtration | Diatomaceous Earth Support Media

Material
Dimensions

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Product description

Support filter sheets are structural filtration media used in plate-and-frame filtration systems to support precoat filtration processes. These sheets act as a stable base layer onto which filtration aids such as diatomaceous earth (D.E.) or other filter powders are deposited to form a filtration cake.

Technical overview

Support filter sheets are engineered for high mechanical strength and permeability. They provide a rigid support structure that allows filtration aids to form a uniform precoat layer while maintaining stable flow through the filtration system. Unlike depth filter sheets, support sheets are not intended to perform the primary particle retention. Instead, they function as a durable substrate that holds the precoat filtration cake in place during operation. These sheets are typically installed in plate-and-frame filter presses where filtration aids are continuously or batch-applied to build a filtration cake on the sheet surface.

Operating principle

During precoat filtration, a filtration aid such as diatomaceous earth is mixed with liquid and circulated through the filter press. The filtration aid particles accumulate on the surface of the support sheet, forming a porous filtration cake. The support sheet provides:
  • A mechanically stable base for the filtration cake
  • Uniform liquid distribution across the filter plate
  • Structural strength to maintain the cake during filtration cycles
Once the filtration cake is formed, the majority of particle retention occurs within the diatomaceous earth layer rather than in the support sheet itself. After filtration, the precoat layer can be removed and the support sheet reused depending on operating conditions. :contentReference[oaicite:1]{index=1}

Material options

Support filter sheets are typically constructed from:
  • Selected cellulose fibers
  • Synthetic microfibers (grade dependent)
  • Specially treated resin binders
These materials provide high wet strength and dimensional stability during filtration, cleaning, and hot sanitization cycles. :contentReference[oaicite:2]{index=2}

Available micron ratings

Support filter sheets are not designed with defined micron retention ratings. Filtration performance is primarily determined by the precoat filtration layer formed from filtration aids such as:
  • Diatomaceous earth (kieselguhr)
  • Perlite filtration powder
  • Other precoat filter aids
The support sheet provides high permeability to allow efficient flow through the filtration cake without restricting the filtration process. Typical permeability values may reach approximately:
  • Flow rate: ~3200 L/m²/min at 100 kPa
This high permeability ensures minimal resistance from the support sheet itself. :contentReference[oaicite:3]{index=3}

Design and construction

Support sheets are manufactured with high structural integrity to withstand repeated filtration cycles. Typical construction characteristics include:
  • Sheet weight: approximately 1000 g/m²
  • Thickness: approximately 3.7 mm
  • High wet strength for repeated reuse
  • Surface optimized for successful filtration aid pre-coating
Different grades may vary in ash content and wet strength depending on the specific formulation. Example specifications include wet strength values of approximately 400–500 N/50 mm depending on the sheet grade. :contentReference[oaicite:4]{index=4} Support sheets are available in common plate-and-frame filter dimensions and can also be supplied as double sheets for larger filtration systems.

Typical applications

Support filter sheets are commonly used in precoat filtration systems across several industries:
  • Brewery filtration
  • Sugar processing
  • Food and beverage filtration
  • Industrial liquid clarification
  • Filtration processes using diatomaceous earth or other filter aids
These sheets are particularly suitable where reusable support media are required for repeated filtration cycles. :contentReference[oaicite:5]{index=5}

Key benefits

  • High wet strength supporting repeated filtration cycles
  • Excellent permeability allowing efficient precoat filtration
  • Surface structure optimized for uniform filtration aid deposition
  • Reduced leakage risk in plate-and-frame filters
  • Reusable support media depending on process conditions
  • Easy removal of precoat filtration layers after operation

Configuration and quotation

To specify the correct support filter sheet for your filtration system, provide the following parameters:
  • Plate-and-frame filter model and sheet dimensions
  • Required sheet size (length × width)
  • Filtration aid type (e.g., diatomaceous earth or perlite)
  • Operating temperature and sanitization requirements
  • Expected filtration cycle duration
  • Number of sheets required per filtration system
Common sheet dimensions range from approximately 400 × 800 mm up to 1200 × 2400 mm depending on the filter press configuration.

Technical support and validation

Selecting the correct filtration solution often requires verification under real process conditions. Filtra International supports this process through several practical testing and validation options.

Filter samples – available for compatibility and performance checks in existing filter housings.
Full-scale filter housing rental – for temporary installations or process evaluation.
Laboratory and pilot-scale filtration units – enabling controlled testing before full implementation.
Application testing by our team – customers may send product samples for filtration trials and performance evaluation.

These options allow process validation before committing to a permanent installation.

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Typical parameters include:

• Flow rate
• Particle size or filtration rating
• Temperature and pressure
• Chemical composition of the media