{"product_id":"pilot-scale-pharmaceutical-aseptic-separator-5kg","title":"Pilot Scale Pharmaceutical Aseptic Separator for Filtration and Vacuum Drying (5 kg Batch)","description":"\u003ch2\u003eProduct description\u003c\/h2\u003e\nA pilot scale pharmaceutical aseptic separator is a closed filtration and drying system designed for sterile processing of pharmaceutical solids in pilot and early production environments. The system integrates filtration, washing, dewatering, and vacuum drying in a sealed chamber to minimize product handling and maintain aseptic processing conditions.\n\nThis type of equipment is typically used for process scale-up from laboratory development to pilot-scale pharmaceutical production. The design supports reproducible batch processing while maintaining strict contamination control.\n\n\u003ch3\u003eTechnical overview\u003c\/h3\u003e\nThe separator combines vibratory screening technology with vacuum drying to perform multiple process steps within a single sealed unit. Liquid-solid separation occurs on a screening surface where slurry is filtered while solids remain on the screen deck.\n\nOnce filtration is completed, the retained solids can be washed and dewatered within the same chamber. The system then transitions to vacuum drying, using controlled gas flow and vibratory motion to improve drying efficiency and maintain consistent product quality.\n\nPilot-scale systems are typically used to validate pharmaceutical filtration processes before transitioning to larger production equipment. :contentReference[oaicite:0]{index=0}\n\n\u003chr\u003e\n\n\u003ch2\u003eOperating principle\u003c\/h2\u003e\nThe separator operates using controlled vibratory motion applied to the screen surface within the sealed process chamber. Slurry is introduced into the chamber where it spreads across the screening deck.\n\nLiquid passes through the screen openings while solids remain on the screen surface. The vibratory motion promotes drainage and keeps the particles moving to prevent screen blinding.\n\nAfter filtration and optional washing steps, vacuum drying is initiated within the chamber. Controlled gas flow, typically nitrogen, is introduced beneath the product bed to remove moisture. The vibratory motion distributes and gently blends the solids, promoting uniform drying and minimizing the formation of agglomerates. :contentReference[oaicite:1]{index=1}\n\n\u003chr\u003e\n\n\u003ch2\u003eMaterial options\u003c\/h2\u003e\nTypical construction materials include:\n\n\u003cul\u003e\n\u003cli\u003eStainless Steel 304\u003c\/li\u003e\n\u003cli\u003eStainless Steel 316\u003c\/li\u003e\n\u003cli\u003eStainless Steel 316L\u003c\/li\u003e\n\u003c\/ul\u003e\n\nWetted surfaces are typically polished to meet pharmaceutical hygiene requirements and reduce the risk of product retention.\n\n\u003chr\u003e\n\n\u003ch2\u003eAvailable micron ratings\u003c\/h2\u003e\nTypical screen opening options include:\n\n\u003cul\u003e\n\u003cli\u003e20 µm\u003c\/li\u003e\n\u003cli\u003e25 µm\u003c\/li\u003e\n\u003cli\u003e32 µm\u003c\/li\u003e\n\u003cli\u003e38 µm\u003c\/li\u003e\n\u003cli\u003e45 µm\u003c\/li\u003e\n\u003cli\u003e53 µm\u003c\/li\u003e\n\u003cli\u003e63 µm\u003c\/li\u003e\n\u003cli\u003e75 µm\u003c\/li\u003e\n\u003cli\u003e90 µm\u003c\/li\u003e\n\u003cli\u003e106 µm\u003c\/li\u003e\n\u003cli\u003e125 µm\u003c\/li\u003e\n\u003cli\u003e150 µm\u003c\/li\u003e\n\u003cli\u003e180 µm\u003c\/li\u003e\n\u003cli\u003e212 µm\u003c\/li\u003e\n\u003cli\u003e250 µm\u003c\/li\u003e\n\u003cli\u003e300 µm\u003c\/li\u003e\n\u003cli\u003e355 µm\u003c\/li\u003e\n\u003cli\u003e425 µm\u003c\/li\u003e\n\u003cli\u003e500 µm\u003c\/li\u003e\n\u003cli\u003eCustom screen opening\u003c\/li\u003e\n\u003c\/ul\u003e\n\nThe selected screen opening determines the particle size separation during filtration and influences both filtration rate and product retention.\n\n\u003chr\u003e\n\n\u003ch2\u003eDesign and construction\u003c\/h2\u003e\nThe pilot scale separator is constructed as a sealed pressure vessel designed for aseptic pharmaceutical processing.\n\nTypical design characteristics include:\n\n\u003cul\u003e\n\u003cli\u003eSealed process chamber with pressure and vacuum capability\u003c\/li\u003e\n\u003cli\u003eVibratory screening surface\u003c\/li\u003e\n\u003cli\u003eIntegrated filtration, washing, and drying stages\u003c\/li\u003e\n\u003cli\u003eVacuum drying capability\u003c\/li\u003e\n\u003cli\u003eInert gas purge for moisture removal\u003c\/li\u003e\n\u003cli\u003eCrevice-free hygienic internal surfaces\u003c\/li\u003e\n\u003cli\u003eClean-in-place (CIP) and sterilization capability\u003c\/li\u003e\n\u003cli\u003eSealed product discharge system\u003c\/li\u003e\n\u003cli\u003eBatch processing configuration\u003c\/li\u003e\n\u003c\/ul\u003e\n\nThe chamber is designed with polished surfaces and hygienic geometry to minimize contamination risks and improve product recovery. :contentReference[oaicite:2]{index=2}\n\n\u003chr\u003e\n\n\u003ch2\u003eTypical applications\u003c\/h2\u003e\nTypical applications include:\n\n\u003cul\u003e\n\u003cli\u003eActive pharmaceutical ingredient (API) filtration\u003c\/li\u003e\n\u003cli\u003ePharmaceutical slurry processing\u003c\/li\u003e\n\u003cli\u003eCrystallization filtration\u003c\/li\u003e\n\u003cli\u003ePilot-scale filter drying\u003c\/li\u003e\n\u003cli\u003eBiopharmaceutical process development\u003c\/li\u003e\n\u003cli\u003eFine chemical processing\u003c\/li\u003e\n\u003cli\u003eHigh purity compound separation\u003c\/li\u003e\n\u003cli\u003ePharmaceutical pilot plant production\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003chr\u003e\n\n\u003ch2\u003eKey benefits\u003c\/h2\u003e\nKey operational advantages include:\n\n\u003cul\u003e\n\u003cli\u003eIntegrated filtration, washing, and drying within one unit\u003c\/li\u003e\n\u003cli\u003eClosed aseptic processing environment\u003c\/li\u003e\n\u003cli\u003eReduced product transfer and handling\u003c\/li\u003e\n\u003cli\u003eImproved containment of pharmaceutical materials\u003c\/li\u003e\n\u003cli\u003eUniform vacuum drying performance\u003c\/li\u003e\n\u003cli\u003eGentle product movement to reduce agglomeration\u003c\/li\u003e\n\u003cli\u003eSuitable for pilot-scale pharmaceutical manufacturing\u003c\/li\u003e\n\u003cli\u003eSupports process scale-up to production equipment\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003chr\u003e\n\n\u003ch2\u003eConfiguration and quotation\u003c\/h2\u003e\nTo specify the correct pharmaceutical aseptic separator, the following parameters are typically required:\n\n\u003cul\u003e\n\u003cli\u003eRequired screen opening\u003c\/li\u003e\n\u003cli\u003eMaterial of construction\u003c\/li\u003e\n\u003cli\u003eBatch capacity\u003c\/li\u003e\n\u003cli\u003eProduct particle size distribution\u003c\/li\u003e\n\u003cli\u003eSlurry composition\u003c\/li\u003e\n\u003cli\u003eRequired washing steps\u003c\/li\u003e\n\u003cli\u003eRequired drying conditions\u003c\/li\u003e\n\u003cli\u003eProcess temperature and pressure\u003c\/li\u003e\n\u003cli\u003eCleaning and sterilization requirements\u003c\/li\u003e\n\u003cli\u003eInstallation environment and regulatory requirements\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003chr\u003e\n\n\u003ch2\u003eOther pharmaceutical aseptic separator sizes\u003c\/h2\u003e\n\u003cp\u003eThis pilot scale system is part of a range of pharmaceutical aseptic separators designed for different processing capacities.\u003c\/p\u003e\n\n\u003cul\u003e\n\u003cli\u003e\u003ca href=\"\/products\/lab-scale-pharmaceutical-aseptic-separator-065kg\"\u003eLab Scale Pharmaceutical Aseptic Separator – 0.65 kg Batch\u003c\/a\u003e\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/products\/lab-scale-pharmaceutical-filter-dryer-1kg\"\u003eLab Scale Pharmaceutical Filter Dryer – 1 kg Batch\u003c\/a\u003e\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/products\/production-scale-pharmaceutical-filter-dryer-15kg\"\u003eProduction Scale Pharmaceutical Filter Dryer – 15 kg Batch\u003c\/a\u003e\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"\/products\/production-scale-pharmaceutical-filter-dryer-25kg\"\u003eProduction Scale Pharmaceutical Filter Dryer – 25 kg Batch\u003c\/a\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003eThese systems allow pharmaceutical filtration processes to be scaled from laboratory development through pilot testing to full production.\u003c\/p\u003e\n\n\u003cscript type=\"application\/ld+json\"\u003e\n{\n\"@context\": \"https:\/\/schema.org\",\n\"@type\": \"FAQPage\",\n\"mainEntity\": [\n{\n\"@type\": \"Question\",\n\"name\": \"What is a pilot scale pharmaceutical aseptic separator?\",\n\"acceptedAnswer\": {\n\"@type\": \"Answer\",\n\"text\": \"A pilot scale pharmaceutical aseptic separator is a sealed filtration and drying system used to process pharmaceutical slurries in sterile batch operations during pilot-scale production.\"\n}\n},\n{\n\"@type\": \"Question\",\n\"name\": \"How does a pharmaceutical aseptic separator work?\",\n\"acceptedAnswer\": {\n\"@type\": \"Answer\",\n\"text\": \"The system separates liquid from solids using vibratory screening. After filtration and optional washing, vacuum drying is applied while controlled gas flow removes moisture from the retained solids.\"\n}\n},\n{\n\"@type\": \"Question\",\n\"name\": \"Which materials are used for pharmaceutical separators?\",\n\"acceptedAnswer\": {\n\"@type\": \"Answer\",\n\"text\": \"Pharmaceutical separators are typically manufactured from stainless steel grades such as 304, 316, or 316L to ensure corrosion resistance and hygienic processing.\"\n}\n},\n{\n\"@type\": \"Question\",\n\"name\": \"Which micron ratings are available for filtration screens?\",\n\"acceptedAnswer\": {\n\"@type\": \"Answer\",\n\"text\": \"Typical screen openings range from approximately 20 microns to 500 microns depending on the particle size separation required for the pharmaceutical process.\"\n}\n},\n{\n\"@type\": \"Question\",\n\"name\": \"What are pilot scale pharmaceutical separators used for?\",\n\"acceptedAnswer\": {\n\"@type\": \"Answer\",\n\"text\": \"They are used for pharmaceutical filtration, slurry processing, crystallization filtration, pilot-scale filter drying, and process scale-up in pharmaceutical manufacturing.\"\n}\n}\n]\n}\n\u003c\/script\u003e","brand":"Filtra International","offers":[{"title":"20 µm \/ 600 mm chamber diameter","offer_id":56133351899462,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"20 µm \/ Custom chamber size","offer_id":56133351932230,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"25 µm \/ 600 mm chamber diameter","offer_id":56133351964998,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"25 µm \/ Custom chamber size","offer_id":56133351997766,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"32 µm \/ 600 mm chamber diameter","offer_id":56133352030534,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"32 µm \/ Custom chamber size","offer_id":56133352063302,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"38 µm \/ 600 mm chamber diameter","offer_id":56133352096070,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"38 µm \/ Custom chamber size","offer_id":56133352128838,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"45 µm \/ 600 mm chamber diameter","offer_id":56133352161606,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"45 µm \/ Custom chamber size","offer_id":56133352194374,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"53 µm \/ 600 mm chamber diameter","offer_id":56133352227142,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"53 µm \/ Custom chamber size","offer_id":56133352259910,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"63 µm \/ 600 mm chamber diameter","offer_id":56133352292678,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"63 µm \/ Custom chamber size","offer_id":56133352325446,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"75 µm \/ 600 mm chamber diameter","offer_id":56133352358214,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"75 µm \/ Custom chamber size","offer_id":56133352390982,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"90 µm \/ 600 mm chamber diameter","offer_id":56133352423750,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"90 µm \/ Custom chamber size","offer_id":56133352456518,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"106 µm \/ 600 mm chamber diameter","offer_id":56133352489286,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"106 µm \/ Custom chamber size","offer_id":56133352522054,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"125 µm \/ 600 mm chamber diameter","offer_id":56133352554822,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"125 µm \/ Custom chamber size","offer_id":56133352587590,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"150 µm \/ 600 mm chamber diameter","offer_id":56133352620358,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"150 µm \/ Custom chamber size","offer_id":56133352653126,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"180 µm \/ 600 mm chamber diameter","offer_id":56133352685894,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"180 µm \/ Custom chamber size","offer_id":56133352718662,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"212 µm \/ 600 mm chamber diameter","offer_id":56133352751430,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"212 µm \/ Custom chamber size","offer_id":56133352784198,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"250 µm \/ 600 mm chamber diameter","offer_id":56133352816966,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"250 µm \/ Custom chamber size","offer_id":56133352849734,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"300 µm \/ 600 mm chamber diameter","offer_id":56133352882502,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"300 µm \/ Custom chamber size","offer_id":56133352915270,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"355 µm \/ 600 mm chamber diameter","offer_id":56133352948038,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"355 µm \/ Custom chamber size","offer_id":56133352980806,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"425 µm \/ 600 mm chamber diameter","offer_id":56133353013574,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"425 µm \/ Custom chamber size","offer_id":56133353046342,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"500 µm \/ 600 mm chamber diameter","offer_id":56133353079110,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"500 µm \/ Custom chamber size","offer_id":56133353111878,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"Custom micron rating \/ 600 mm chamber diameter","offer_id":56133353144646,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true},{"title":"Custom micron rating \/ Custom chamber size","offer_id":56133353177414,"sku":null,"price":0.0,"currency_code":"EUR","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0975\/2985\/6326\/files\/pilot-scale-pharmaceutical-aseptic-separator-5kg-filtration-drying.png?v=1773084280","url":"https:\/\/filtrainternational.com\/products\/pilot-scale-pharmaceutical-aseptic-separator-5kg","provider":"Filtra International","version":"1.0","type":"link"}